Common faults and solutions of clean ovens
The?clean?ovens?are used for the pre-treatment baking of silicon chips, gallium arsenide, Lithium niobate, glass and other materials before gluing, curing of hard films after gluing and high-temperature baking after developing in semiconductor manufacturing; It is also suitable for production and research departments such as electronic liquid crystal displays, LCDs, CMOS, IS, pharmaceuticals, laboratories, etc; It can also be used for drying, heat treatment, aging, and other high-temperature tests of non volatile and non flammable and explosive materials.
Ⅰ、?Poor temperature uniformity
Reason:
1. Improper power allocation;
2. Electric heating component road robbery;
3. Improper construction of the furnace results in excessive heat dissipation;
4. The sealing of the furnace is not good, and all heat dissipation energy is too large;
5. Furnace with fan has uneven gas repetition or excess electricity;
6. The position of the thermocouple device or the depth of insertion cannot reflect the actual temperature;
7. Improper distribution of electric heating components;
8. The bottom temperature of the furnace is relatively low;
9. The heating power supply is out of phase and the safety Q wire is broken.
Handling method:
1. New plans to improve power configuration;
2. Replace the electric heating components of the road robbery;
3. Improve the structure of the furnace or improve the freezing method;
4. Review the sealing of the furnace to eliminate poor sealing elements;
5. Properly placing components to increase the power of the fan;
6. Legitimate selection of thermocouple device status or depth of insertion;
7. Mobilize the distribution of electric heating components;
8. Increase the heating power of the furnace bottom;
9. Review the heating power supply path.
--------------------------------------------------------------------
II、?Temperature control failure
Reason:
1. The temperature measuring tool is interfered with;
2. The thermocouple signal is interfered with;
3. Poor contact of thermocouples;
4. Make up for wire short circuits or road robberies;
5. The thermocouple is too close to the electric heating component;
6. Temperature control circuit malfunctions;
7. The thermocouple has been eroded and the electrical characteristics have undergone changes;
8. The insulation of the cover tube increases when the thermocouple is connected to the ground;
Handling method:
1. Take measures to eliminate sources of disturbance;
2. Increase barriers for signal lines;
3. Tighten the thermocouple reporting terminal;
4. Review and repair wires;
5. Adjust the gap between the two;
6. Training temperature control circuit;
7. Replace the thermocouple;
8. Review the insulation status of thermocouples;
--------------------------------------------------------------------
Ⅲ、?Low temperature display value
Reason:
1. The temperature of the thermocouple reference end is too high;
2. Thermocouple gate leakage;
3. Thermocouple gate decay;
4. The measurement position of thermocouples is too far;
5. Compensating for mismatches between wires and thermocouples;
6. Make up for the reverse connection between the wire and the thermoelectric dipole;
7. Compensate for increased wire insulation
Handling method:
1. Review the reference end temperature, which should comply with the request;
2. Review gate and relay connections;
3. Replace the thermocouple;
4. Mobilize the measurement position;
5. Replace the compensating wire;
6. Accurate connection and compensation of wires;
7. Replace the compensating wire;
--------------------------------------------------------------------
IV、?Temperature display equilibrium solid
Reason:
1. Poor contact of the thermocouple grid;
2. Intermittent short circuit or road robbery of thermocouples;
3. Thermocouples have intermittent grounding;
4. The status of thermocouples has been constantly changing;

www.oven.cc
labcompanion.cn???Lab?Companion?China
labcompanion.com.cn??Lab?Companion?China
lab-companion.com????Lab?Companion???
labcompanion.com.hk??Lab?Companion?Hong?Kong
labcompanion.hk??Lab?Companion?Hong?Kong
labcompanion.de??Lab?Companion?Germany?
labcompanion.it????Lab?Companion?Italy??
labcompanion.es???Lab?Companion?Spain???
labcompanion.com.mx??Lab?Companion?Mexico???
labcompanion.uk??Lab?Companion?United?Kingdom
labcompanion.ru??Lab?Companion?Russia???
labcompanion.jp??Lab?Companion?Japan????
labcompanion.in??Lab?Companion?India??
labcompanion.fr???Lab?Companion?France
labcompanion.kr??Lab?Companion?Korea