項目背景

Project Background

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PERMAcast成立于2006年，開始時是為建筑業(yè)生產(chǎn)混凝土預(yù)制板的專業(yè)廠家。到2008年，PERMAcast公司業(yè)務(wù)開始多元化，并進入結(jié)構(gòu)預(yù)制件市場，為各種大型民用建筑項目提供排水和定制產(chǎn)品，專注于為客戶提供定制的預(yù)制混凝土產(chǎn)品，以滿足確切的規(guī)格要求，PERMAcast也是西澳大利亞最大的橋梁和其他基礎(chǔ)設(shè)施產(chǎn)品的生產(chǎn)商。

PERMAcast公司橫梁的總重量高達120噸，因此需要控制縮短養(yǎng)護時間，以確保產(chǎn)品的質(zhì)量符合權(quán)威要求。

PERMAcast的訂單量急劇增加，因此采購了西班牙/歐洲的新型模板技術(shù)。同時，PERMAcast在全球范圍內(nèi)對混凝土養(yǎng)護技術(shù)進行了調(diào)查研究，最終選擇具有 "高新德國技術(shù)助力預(yù)制工業(yè)化，節(jié)能環(huán)保智領(lǐng)混凝土養(yǎng)護新思路"優(yōu)勢的CureTec固爾特。

PERMAcast was founded in 2006 and began as a specialty manufacturer of precast concrete panels for the construction industry. By 2008, PERMAcast diversified into the structural precast market, providing drainage and custom products for a variety of large civil construction projects, focusing on providing custom precast concrete products to meet exact specifications, PERMAcast is also the largest producer of bridges and other infrastructure products in Western Australia.

The beams have a total weight of up to 120 tons per piece and controlled accelerated curing?is required to ensure the quality of the product in accordance with authority?requirements.

PERMAcast's order volume increased dramatically, so it procured?the new Spanish/European formwork technology. At the same time, PERMAcast conducted a worldwide survey and research on concrete curing technology, and finally chose CureTec with the advantage of "high-tech German technology to help precast industrialization, energy saving and environmental protection to lead the new idea of concrete curing".

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項目詳情

Project Details

CureTec根據(jù)當?shù)胤ǘㄒ筮M行了能源需求計算，并設(shè)計了由蒸汽發(fā)生器、帳篷結(jié)構(gòu)和自動控制系統(tǒng)組成的完整系統(tǒng)，以滿足客戶在整個季節(jié)的需求。

CureTec carried out energy demand calculations in accordance with local statutory requirements and designed the complete system of Steam generator, Tent structure and automated control system to match the needs of the client throughout the seasons.

CureTec的工程師在項目現(xiàn)場進行了為期兩周的安裝和調(diào)試工作，并對客戶進行了CureSteam系統(tǒng)的使用和維護培訓(xùn)。

CureTec engineers were on the project site for two weeks for installation and commissioning works and to train the client in usage and maintenance of the CureSteam system.

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對于Permacast，我們使用了量身定做的集裝箱解決方案，配備了隔音、隔熱、照明、通風和空調(diào)，因此客戶可以將集裝箱作為設(shè)備操作室。

For Permacast we used a tailor made container solution equipped with sound insulation, thermal insulation, lighting, ventilation, and air conditioning, so customers can use the container as an equipment operation room.

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CureTec解決方案包括一個電動的90米長、10米寬的帳篷，完全由我們的CureSteam PLC控制?？蛻糁恍柰瓿蓾沧?，按一下觸摸屏就可以開始養(yǎng)護，在實際的24小時養(yǎng)護周期開始之前，帳篷會自動關(guān)閉。一旦產(chǎn)品養(yǎng)護過程結(jié)束，帳篷將自動打開，因此客戶的工作人員不需要注意時間，而是可以繼續(xù)他們的日常其他工作。

The CureTec solution includes a motor driven 90m long and 10m wide tent, fully controlled by our CureSteam PLC. The customer only needs to finish the pouring and start the curing at the press of a touch panel and the tent closes automatically before the actual 24 hour curing cycle starts. Once the product curing?process is finished, the tent will open automatically, so the clients’ personnel do not need to pay attention to timing but can carry on with their daily tasks.

帳篷養(yǎng)護的優(yōu)勢

Tent Curing advantages

1.?保溫保濕：帳篷養(yǎng)護可以有效地保溫保濕，提供一個穩(wěn)定的環(huán)境溫度和濕度，有利于混凝土的早期硬化和強度發(fā)展。

2. 提高混凝土質(zhì)量：帳篷養(yǎng)護可以防止水泥水分的過量蒸發(fā)，減少混凝土的龜裂和開裂風險，提高混凝土的耐久性。

3. 環(huán)境保護：帳篷養(yǎng)護可以有效地防止外界污染物進入混凝土表面，減少對混凝土的污染和腐蝕。4. 保護混凝土表面：帳篷養(yǎng)護可以遮光防塵，防止陽光直射和風沙侵蝕，保護混凝土表面的平整性和美觀度。

5. 增加施工效率：帳篷養(yǎng)護可以提供一個相對封閉和穩(wěn)定的施工環(huán)境，減少外界環(huán)境因素對施工的干擾，提高施工效率。

1. Protection and humidification: tent curing?can effectively insulate and moisturize, providing a stable ambient temperature and humidity, which is conducive to the early hardening and strength development of concrete.

2. Improving concrete quality: tent curing prevents excessive evaporation of cement water, reduces the risk of cracking and crazing of concrete, and improves the durability of concrete.

3. Environmental protection: Tent curing?can effectively prevent external pollutants from entering the concrete surface and reduce pollution and corrosion of concrete.

4. Protect the concrete surface: tent curing provides?shade against?light and dust, prevent direct sunlight and wind and sand erosion, protect the flatness and beauty of the concrete surface.

5. Increase construction efficiency: tent maintenance can provide a relatively closed and stable construction environment, reducing the interference of external environmental factors on construction and improving construction efficiency.

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總的來說，采用帳篷養(yǎng)護可以提供一個良好的混凝土養(yǎng)護環(huán)境，確?；炷林破返馁|(zhì)量和性能，同時提高施工效率和環(huán)境保護效果。

對于許多應(yīng)用領(lǐng)域來說，帳篷式養(yǎng)護室并不是首選方案，因為保溫效果相對較低，且耐久性有限！

但若是生產(chǎn)大跨度梁、柱等特殊的大型構(gòu)件，帳篷是一種相對便捷的方法，CureTec固爾特可提供帳篷定制解決方案，確保養(yǎng)護效果的可行性！

In general, the use of tent curing can provide a good concrete curing environment to ensure the quality and performance of concrete products, while improving construction efficiency and environmental protection effects.

For many applications, tent chambers are not the preferred solution, as the insulation is comparably low and the durability limited!

But for the production of special large elements such as large span beams and columns, tent curing is a very?convenient method, hence?CureTec can provide custom solutions for tents?to ensure the viability of the curing results!

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項目結(jié)語

project conclusion

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CureTec固爾特通過針對具體項目開發(fā)定制解決方案，為合理控制混凝土加速養(yǎng)護提供基礎(chǔ)條件。無論現(xiàn)場的氣候條件如何，CureTec固爾特都可以為客戶以經(jīng)濟，優(yōu)化的方式持續(xù)不斷的生產(chǎn)高質(zhì)量的混凝土產(chǎn)品，如預(yù)制混凝土構(gòu)件、鋪路磚、人行道板、鐵路軌枕、橋梁構(gòu)件等。為了更優(yōu)化解決方案，CureTec固爾特整合了不同的系統(tǒng)組件配合先進的軟件系統(tǒng)來控制濕度、溫度和空氣循環(huán)。

CureTec offers the basis for a rational control of the accelerated concrete curing by developing customized solutions for specific projects. Regardless of the climatic conditions on site, CureTec is able to produce high-quality concrete products such as precast concrete elements, paving blocks, sidewalk slabs, railroad sleepers,, bridge elements, etc. in an economical and optimized manner for its customers. In order to optimize the solution, CureTec integrates different system components with advanced software systems to control humidity, temperature and air circulation.